Consumer Electronics Solutions

With goals of zero-defect quality, Dynacast is the preferred partner of many of the world’s leading consumer electronics manufacturers, supplying superior precision die cast components, that have part-to-part consistency over high volume. With innovations occurring in all sectors of the industry, time-to-market and providing cost-effective solutions are critical. Our team of engineers offer groundbreaking solutions to all of these challenges and more.

Contact our team today to get started on your next project.

Wide Range of Product Applications

Consumer electronics embrace a wide range of products from digital cameras and smart home technology to drones and virtual reality. Having built long-term relationships with major manufacturers, we continue to pioneer leading-edge components for their latest innovations in zinc, aluminum, and magnesium.

Complexity & Accuracy

Our ability to design with minimal draft means that a part can have internal features cast into it without the need for additional operations, significantly increasing accuracy and saving on costly secondary processes. Consumer electronic components are amongst the most complicated parts we manufacture.

Surface Finishes & Coatings

We offer a wide variety of surface finishes and coatings, from gold to black anodize, we have the finish you’re looking for. If you are in need of a high-specification plating or cosmetic finish for your part, see our list of available surface finishes. If by chance you are looking for something not on our list, contact our engineering team for information or assistance.

Take a look at the extremely complex chassis we created for Light’s cutting edge digital camera.

Casting with Magnesium

Magnesium’s greatest potential lies in handheld devices, where emission and interference suppression requirements are high. Precisely cast thin-walled parts provide RFI EMI shielding and can incorporate features for positioning electronic componentry, adding minimal weight with maximum rigidity.

Die Casting Benefits for Consumer Electronics

When designing your next component for the consumer electronics industry, consider die casting as your process of choice. When you partner with Dynacast you can receive the following benefits from our die casting processes:

  • Extremely durable cast housings
  • Integration of heat sinks within product design
  • Fully recyclable materials to achieve stricter product legislation
  • Cost-effective, high-volume production
  • Manufacture of complex net shapes
  • Consistent quality over high volumes
  • Tight tolerances achieved as-cast
  • Cost savings with value engineering
  • Minimal draft angles on internal features
  • Dramatically faster cycle times

Dynacast Consumer Electronics Capabilities

Dynacast operates die casting facilities globally, manufacturing precision components utilizing proprietary multi-slide and conventional hot and cold chamber die casting technologies. Our knowledge, combined with structured project management methods, supports customers from concept, through rapid prototyping, tooling and pre-production stages, as well as full-scale manufacturing.

 

If you are looking for a partnership to help you apply new tools and technologies, or help you fully realize your design vision, let us help you move your business forward, contact our team today to get the conversation started.

Camera Housings

Mobile Microphone

Camera housing on a consumer drone

Commercial headphones

Lens cover frame and frame cover

Coupling on consumer printer

Tablet frame

Gaming headset

Smart Lock

Clasp for wearable device

Over-ear headphones with built-in screens for audio and video

HD Headphone Covers

Heat sink for waterproof camera

Bezel for a smart watch

Camera chassis

Color Wheel Stem for TV

Cell Phone Frame

Video Game Cover

Camera Lens Water­housing

Phone Front Cover

Thermal Camera

View All
 

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Last updated 03.28.2024